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| COMPANY BACKGROUND |
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ACK Controls, Inc. supplies
automotive cables to manufacturers of automobiles and light
trucks, as well as industry OEMs. From company headquarters
in Glasgow, Kentucky, ACK Controls ships 20 million cables
annually-including brake, release, accelerator, shift and
panel cables-to customers across the United States, Canada
and overseas. ACK customers include General Motors, Honda,
Toyota Motor Manufacturing of North America, NUMMI, Ambrake,
CAMI, GECOM, and Dura Mechanical. ACK Controls, Inc. has more
than 400 employees and is a joint venture of ACCO Controls
Group, CHUO Spring Co., Ltd. and KOKOKU Steel Wire, Ltd. |
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| BUSINESS NEED |
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The automotive industry, a pioneer
in just-in-time (JIT) manufacturing, is known for using
E-Business technologies to streamline supply-chain processes.
This industry has been so successful in reducing excess
inventory that auto manufacturers today typically have fewer
than five hours of materials on hand for their production
lines. They've been able to achieve this reduction through
fast, accurate electronic communication with suppliers,
which ensures that inventory continues to flow smoothly
through the supply chain.
"Because of the importance of JIT and efficient supply-chain
management in the automotive industry, our customers require
electronic communication capability as a condition of doing
business," observes Tracy Connor, network administrator
at ACK Controls, Inc. "We must be able to send and receive
various electronic business documents, while maintaining
a high level of fast, accurate and reliable customer service."
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| STERLING COMMERCE AND EDIBAR SYSTEMS, INC., MEET
INDUSTRY NEED |
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To meet these customer demands, ACK
has implemented solutions from Sterling Commerce and its
alliance partner, Edibar Systems, Inc. With 250 installations
in the United States, Mexico and Canada, Edibar Systems, Inc.,
is a leading provider of integrated bar-code inventory tracking
software for the auto industry, as well as solutions designed
to integrate E-Business technologies such as electronic
data interchange (EDI) with bar-code printing.
Through their alliance partnership, Sterling Commerce and
Edibar Systems, Inc., jointly provide ACK Controls with offerings
tailored to meet the needs of automotive OEM's for integrated
software, bar-coding capabilities and value-added E-Business
services in a JIT environment.
Solutions from Sterling Commerce provided as part of the
alliance include GENTRAN:Director, PC-based software for
E-Business message management, and COMMERCE:Network, Sterling's
E-community management and E-Business processing service.
Offerings from Edibar Systems, Inc., include the Automotive
Release Management System (ARMS), which performs numerous
functions such as managing daily shipping schedule applications
and producing data for an electronic advanced ship notice.
Edibar Systems, Inc., is also delivering automotive OEM template
kits designed to be used with GENTRAN. These kits provide
suppliers such as ACK Controls with the print and screen
templates required by their E-Business partners in the automotive
industry, and they include sample automotive partner profiles
and communication scripts.
"We recognize Sterling Commerce as a leader in its industry,
and so do automotive OEMs," explains Wayne Metcalfe, president
of Edibar Systems, Inc. "Because of Sterling's reputation
and name recognition, this alliance assures our OEM customers
that we are providing reliable, leading-edge solutions,
and that we are positioned to pursue the direction the industry
takes in the future. For example, Sterling Commerce is making
a dynamic presence with the Automotive Industry Action Group
(AIAG) to promote the Automotive Network eXchange® (ANX®)."
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| E-BUSINESS SOLUTIONS AT WORK |
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Thanks to the solutions provided
by Sterling Commerce and Edibar Systems, Inc., ACK Controls
is able to meet its customers' requirements and support
their JIT operations. Connor reports that his company manages
a total of seven E-Business transaction types with various
customers, for hundreds of documents a month. These transactions
include the planning schedule, shipping schedule, invoice
and advance ship notice.
The advance ship notice is a key document for ACK Controls
because it is vital to the support of customers' JIT programs.
Edibar Systems, Inc.,' ARMS package takes data from purchase
orders, forecasts and shipping schedules, and feeds this
information to Sterling's GENTRAN's E-Business message management
solution. In conjunction with the Edibar Systems, Inc., template
kits, GENTRAN creates an electronic advance ship notice
that may be sent to COMMERCE:Network, to another service,
or directly to the customer. The data in the advance ship
notice alerts the customer about what is coming and when,
and can be used in place of an invoice as part of an automated
receipts settlement process.
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| COST AND TIME SAVINGS |
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The fact that advance ship notices
are created automatically through ARMS, GENTRAN and the
template kits is a great time savings for ACK Controls.
"If we had to key in this information manually, it would
be a full-time job," reports Connor. "That means that we
are saving one full-time staff member with the automation
of advance ship notices alone."
Automated processing for outbound invoices is another area
of time savings for ACK Controls. "It used to take us more
than an hour a day to create the invoices for just two customers,"
says Connor. "Now, thanks to business process integration
based on the Sterling and Edibar Systems, Inc., products, we've
dropped that time from 60 minutes a day to five minutes
maximum."
The company has also substantially reduced the number of
errors it used to experience from re-keying. "For example,
we've integrated the invoicing process," Connor says, "As
a result, our errors have dropped by 95 percent. That translates
to a savings of time and money for us, and better service
for our customers."
Connor feels that he has become more valuable to his company
as a result of implementing the Sterling Commerce / Edibar
Systems, Inc., system. "The time I personally save allows
me to use my hours more productively," he observes, "so
I can improve my job performance, and enhance my value to
the company."
He has great praise for both Sterling Commerce and Edibar Systems Inc.
"Sterling and Edibar Systems, Inc., do a very good
job of meeting our needs," he notes. "The ARMS system is
great, and Edibar Systems, Inc., did an excellent job of developing
the template kits. They came through for us very quickly
once they knew what we needed, and the implementation went
quite smoothly."
He continues, "Sterling's GENTRAN solution has been easy
to learn and easy to use. I like it. And it performs well
with COMMERCE:Network, where we get a connection the first
time, all the time, and where the transmission speeds top
the competition."
He sums up his experience with the two companies this way:
"Together, Sterling Commerce and Edibar Systems, Inc., help
us get the job done."
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